Monday, July 2, 2012

Headlight Mount for an XS650

I picked up a headlight mount from Pandemonium Custom Cycles for the bike I'm working on.  I wanted to show how easy it is to mount this up.  The photos are pretty self explanetory.  Mount up the bottom tree in a vice and drill the existing threaded holes with a #7 (7mm) drill bit.  Spray some cutting oil in the new holes and thread with a 5/16-18 threaded tap.  Clean up the new threaded hole with an air compressor and test fit the new headlight mount.  If you have the tools and cutting oil, it's a 5 minute job.  While I had the bottom tree in the vice I went ahead and lifted over the bottom tree rubber seal and tapped off the lower race.  A couple of taps on top and a couple of taps on bottom with a big screw driver and ball peen hammer was all it took.

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